Fan Coil Unit Installation

Table of contents

SCOPE AND PURPOSE

This "Method Statement" covers the on-site installation of FAN COIL UNITS (FCU) and the requirements of checks to be carried out.

REFERENCE DOCUMENTS

· Project Specifications
· Approved shop drawings (latest revision)
· Approved material submittals

GENERAL

Fan Coil Units are generally installed in locations shown in drawings, serving both in concealed and exposed areas for supplying cold, dehumidified air-conditioned space.

EQUIPMENT

· Drilling Machine
· Spirit Level
· Scaffolding
· Hand tools of Tradesmen

RESPONSIBLE PERSONNEL

· Project Engineers
· Construction In-Charge.
· Site Engineer/Site supervisor.
· QA/QC Inspectors.
· Safety officer
· Site Foremen.
· Pipefitters
· Helpers


METHOD OF PRE-INSTALLATION

  • Ensure that the approved material required to carry out work is available.
  • Prior to the commencement of work, the area and access will be inspected to confirm that the site is ready to commence the work
  • The site engineer will check all relevant documentation and materials applicable to particular sections of work before commencement.
  • Physical verification of material will be carried out for any damages prior to taking it from stores.
  • The site engineer/supervisor will give necessary instructions to the tradesman and provide necessary construction/shop drawings.
  • The site engineer/supervisor will also check that the tools and equipment available are in compliance with contract requirements.
  • The site supervisor also explains to tradesmen regarding safety precautions to be observed.

METHOD OF INSTALLATION

  1. Prior to the commencement of work, coordination will be done with other services.
  2. Determine the position of the Fan Coil Unit on the ceiling and mark the location of supports as per the approved shop drawing.
  3. Prepare and fix the Fan Coil Unit supports as per the approved construction drawing and specification.
  4. Ensure that Vibration Isolators of the approved make, type, and model are installed.
  5. Install the Fan Coil Units by lifting them slowly by using suitable lifting aids (if necessary). The manufacturer's recommendations shall be followed during installation.
  6. Any cut edges of angles, channels, or threaded rods will be touched up with Zinc rich paint.
  7. Fan Coil Units will be connected with Piping Connections completely with valves and accessories as indicated in the approved shop drawing.
  8. Ensure that Dielectric unions are used for piping connection to FCUs.
  9. FCU Valve packages shall be provided with a drain pan as shown in the approved shop drawing
  10. Ensure that drain connections are made with an adequate slope with the running trap.
  11. Complete the duct connections to Fan Coil Units as shown in the approved shop drawing.
  12. Complete the Electrical power connection, including earthing in all respects as per the approved electrical drawing and Manufacturer's recommendations.
  13. Ensure that adequate space for the maintenance of fan coil units and valve package is available.
  14. Install the thermostat control units as per the shop drawing/ Architectural PE/SS/FM drawing.
  15. Complete the BMS interfacing with DDC controllers as per approved BMS drawings.

QUALITY CONTROL

  • QC Engineer, along with Project Engineer and Site Supervisor, will monitor that all components are installed as per the contract specifications and approved submittals.
  • Inspection Request (IR) shall be submitted to the Main Contractor/Consultant.

SAFETY

  • Work will commence as per safety regulations laid down in the contract specification and project safety plan.
  • Proper safety harness to be used and secured, if required.
  • All personal protective equipment shall be used as appropriate according to the nature of the job.
  • Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

References:

MEP Planning Manual by Mr. Gulshan Kumar

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